Working Process of the 3-in-1 Isobaric Mono-block Filling Machine

1. Bottle Feeding and Preparation
   • Bottles are transported via an air duct and evenly separated by the in-feed wheel.
   • The in-feed wheel spaces the bottles at appropriate intervals and sends them to the rinser.
2. Rinsing Process
   • The rotary rinser clamps hold the bottle mouth and rotate the bottle 180° along a guide rail, positioning the bottle mouth downward.
   • In the rinsing area, sterile water is sprayed from specialized nozzles on the bottle clamps to thoroughly rinse the inner walls of the bottles.
   • After rinsing and draining, the bottles are rotated back 180° to return the bottle mouth upward.
   • The rinsed bottles are transferred out of the rinser via the star wheel and sent to the filling machine.
3. Filling Process
   • Inside the filling machine, bottles are clamped by bottle-hanging plates.
   • The bottles are lifted by a lifting component, which engages the filling valve by overcoming the filling valve spring.
   • The filling process begins as the valve opens, and liquid is dispensed into the bottles.
   • Once filling is complete, the bottles are released and lowered by the action of a cam.
4. Capping Process
   • Filled bottles are transferred to the capping machine via a transition wheel.
   • The anti-rotation knife clamps the bottle neck to keep it upright and prevent rotation during capping.
   • The capping heads, which revolve and rotate simultaneously, perform a series of actions:
     • Grasping the cap.
     • Placing the cap on the bottle.
     • Tightening the cap to secure it.
   • The capping process is completed under the precise control of a cam.
5. Bottle Output
   • Capped bottles are transferred to the bottle conveyor chain through the bottle conveying wheel.
   • The conveyor chain transports the finished bottles out of the 3-in-1 filling machine for further processing or packaging.

Additional Features

• The entire process utilizes a bottle mouth hanging system to ensure smooth and stable bottle handling, reducing the risk of contamination or damage.
• The integrated design ensures high efficiency, precise operation, and reliable automation throughout the rinsing, filling, and capping processes.

PET Bottle 3-in-1 Filling Machine is the ideal choice for medium to large-scale beverage production companies, helping clients enhance their market competitiveness and meet diverse production demands.

TAG:  Capping Monoblock Machine  Monoblock filling machine  monoblock Water Filling Machine  Water Filling Machines

                       

Update：Feb, 05 /2025

                       

Author：HZM Machinery

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